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STI GD — Stage 2 ECU Tune

2004 EJ20 E85 AWD Stage 2
kW
108 164
+56
HP
145 220
+75
Nm
239 301
+62
Subaru
STI · 2004
Photo withheld for client privacy
Dyno Chart — digitised from report
Vehicle
Make
Subaru
Model
STI
Year
2004
Series
GD
Engine
EJ20
Drive
AWD
ECU
Haltech
Tune
ECU Tune
Fuel & Boost
Fuel Type
E85
Tuned Boost
1.38 bar
Modifications
Blouch 1.5 turbocharger Tomei mild cams Killer B equal length headers Water to air intercooler 2.1 closed deck stroker High pressure fuel pump Wastegate boost solenoid
Improvements
  • 52% increase in power output
  • 26% increase in torque delivery
  • Improved fuel efficiency
  • Enhanced boost control via Haltech management
  • Optimized fuel mapping for E85 compatibility
  • Better engine responsiveness and drivability
2.1 stroker GD STI on E85 and Haltech, built for track duty

This 2004 GD STI runs a 2.1 closed deck stroker with Haltech management, built for off-road and closed-circuit competition. The platform supports E85 on 1.38 bar through a Blouch 1.5 turbo, equal length headers, water to air intercooler, and mild cams. Peak output sits at 164 kW at the wheels, up 56 kW from the factory 108, with torque lifting from 239 to 301 Nm.

The closed deck block and high pressure pump provide headroom for E85 delivery under sustained load. Haltech calibration allows direct management of the wastegate solenoid and fuelling strategy, keeping the EJ20 safe at this boost level. The file balances response and top-end while respecting the stroker's thermal limits on track.

Common questions
Why Haltech for this build instead of reflashing the factory ECU?

At this level—stroker motor, E85, 1.38 bar boost—a standalone gives proper control over fuelling, ignition mapping, and boost management. The factory ECU can't handle the larger displacement or fuel type safely.

Is 164 kW conservative for a 2.1 stroker on E85?

Yes, but longevity matters on a closed deck track build. The tune prioritises safe AFRs and timing under sustained load rather than chasing peak numbers that won't hold over a session.

What's the advantage of equal length headers on this setup?

Equal length headers smooth out exhaust pulses, reducing the classic EJ rumble but improving spool consistency and making boost control more predictable at the wastegate.

Workshop & Dealer Access

Protunes supplies ECU calibration files exclusively to approved workshops, tuners, and dealers throughout Australia. Platform: Haltech.

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