Protunes
  • Store
Back to Archive
BMW

325i E90 — Stage 3 ECU Tune

2009 S54 E85 RWD Stage 3
kW
265
HP
355
Nm
277
BMW
325i · 2009
Photo withheld for client privacy
Dyno Chart — digitised from report
Vehicle
Make
BMW
Model
325i
Year
2009
Series
E90
Engine
S54
Drive
RWD
ECU
Maxxecu
Tune
ECU Tune
Fuel & Boost
Fuel Type
E85
Tuned Boost
2.20 bar
Modifications
Dry sump S54 engine Schrick 288/280 camshafts non-VANOS Garrett GTX45 turbocharger Plazmaman air-to-air intercooler TH400 transmission High pressure fuel pump Fuel system upgrade Boost control solenoids
Improvements
  • 265% increase in power output to 265kW
  • 234% increase in torque to 277Nm
  • Optimized boost control for reliable 32psi operation
  • Enhanced fuel delivery via high-pressure pump and upgraded injectors
  • Improved thermal management with air-to-air intercooler
  • Drive-by-wire ECU management for precise throttle response
Dry sump S54 with GTX45 turbo on E85 and Maxxecu

This E90 325i runs a dry sump S54 with non-VANOS Schrick cams and a GTX45 turbo, built for circuit use. The Maxxecu calibration manages 2.2 bar through boost control solenoids with E85 fuelling backed by a high pressure pump and upgraded system. The TH400 transmission handles torque delivery.

Result was 265 kW at the wheels with 277 Nm recorded. The torque figure stays modest given the non-VANOS setup and the TH400 driveline, but the package is sorted for repeatable high-rpm work. Calibration focused on safe knock margins and consistent boost control across the circuit lap rather than peak numbers.

Common questions
Why is torque relatively low for a GTX45 turbo at 2.2 bar?

The non-VANOS camshafts and dry sump S54 setup sacrifice low-end torque for high-rpm breathing. The TH400 transmission also influences driveline losses measured at the wheels.

Is the Maxxecu platform common for S54 turbo builds?

Yes, it's a reliable standalone option for forced induction S54s, offering full control over boost, ignition, and E85 fuelling without OEM ECU limitations.

What's the intended use for this build?

Circuit and closed-course competition. The dry sump, TH400, and calibration priorities are all aimed at sustained high-rpm operation off-road.

Workshop & Dealer Access

Protunes supplies ECU calibration files exclusively to approved workshops, tuners, and dealers throughout Australia. Platform: Maxxecu.

Apply for Workshop Access