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Ford

Ranger — Stage 3 ECU Tune

2015 3.2L Diesel Diesel 4WD Stage 3
kW
110 152
+42
HP
148 204
+56
Nm
412 618
+206
Ford
Ranger · 2015
Photo withheld for client privacy
Dyno Chart — digitised from report
Vehicle
Make
Ford
Model
Ranger
Year
2015
Engine
3.2L Diesel
Drive
4WD
ECU
Factory
Tune
ECU Tune
Fuel & Boost
Fuel Type
Diesel
Modifications
Harrop intercooler with upgraded piping Gen 2 Turbo from Procharge New injectors with +30 injector nozzles Exhaust upgrade Boost control solenoids High pressure fuel pump
Improvements
  • 38% increase in power output
  • 50% increase in torque delivery
  • Enhanced airflow management via upgraded intercooler
  • Improved boost control and pressure delivery
  • Superior fuel atomization with upgraded injector nozzles
  • Optimized power and torque mapping for diesel performance
Stage 3 PX2 Ranger with Gen 2 turbo and upgraded injectors

This build tackled the common ask: how far can you take a 3.2 Duratorq on the factory ECU before you run out of headroom. The workshop supplied a full hard parts list—Gen 2 turbo, uprated injectors with larger nozzles, Harrop intercooler, high pressure fuel pump, and boost control solenoids—all intended for off-road and competition use.

The dyno sheet came back with 152 kW at the wheels and 618 Nm, up from 110 kW and 412 Nm stock. That's 42 kW gained, with most of the midrange torque curve reshaped to suit the bigger turbo's characteristics. Fuel and timing tables were reworked to keep EGTs sensible under sustained load.

Calibration centred on injector pulse width scaling, turbo spool control, and rail pressure mapping to match the new nozzle flow. Not a simple flash—this one required iterative fuel trims and load-site adjustments to keep it stable across the operating range.

Common questions
What ECU platform was used for this Stage 3 tune?

Factory ECU. The stock calibration was modified to accommodate the upgraded turbo, injectors, and fuelling hardware without needing a standalone.

Is this build streetable or competition-only?

This is a full Stage 3 build intended for off-road and closed-circuit competition use, given the extent of forced induction and fuelling changes.

What was the main challenge calibrating the upgraded injectors?

Scaling injector pulse width and rail pressure maps to suit the +30 nozzles, then dialling in fuel trims across the load sites to prevent overfuelling at part throttle.

Workshop & Dealer Access

Protunes supplies ECU calibration files exclusively to approved workshops, tuners, and dealers throughout Australia. Platform: Factory.

Apply for Workshop Access